$85,000 $110,000 per year
Are you a hands-on manufacturing expert with a passion for process improvement and precision engineering? A U.S.-based manufacturer at the forefront of aerospace, energy, and defense component production is seeking a Senior Manufacturing Engineer to join their high-performing team in Glendale Heights, IL .
In this key role, youll lead efforts in advanced manufacturing processessuch as multi-axis CNC milling, EDM (wire and sinker), and 5-axis grindingwhile mentoring junior engineers, collaborating cross-functionally, and engaging directly with OEM customers.
Design, develop, and optimize manufacturing processes for complex precision components in a regulated machining environment.
Implement and refine advanced machining techniques: CNC milling, EDM, and creep feed/CBN grinding.
Serve as the technical liaison for OEM customers, managing engineering communications and change control processes.
Lead process validation, requalification, and improvement initiatives for both new and legacy products.
Define efficient tool paths, cutting parameters, fixtures, and EDM settings to ensure quality, repeatability, and tool longevity.
Partner with Quality, Tooling, Operations, and external vendors to deploy scalable manufacturing solutions.
Perform root cause analyses and lead continuous improvement projects to boost yield and reduce scrap.
Provide CAD/CAM programming support (Mastercam, Vericut, SolidWorks) for both new and legacy parts.
Assist in audits, FAI (First Article Inspections), and documentation packages (PPAP/FAI).
Mentor junior engineers and train machine operators on new processes and tooling strategies.
510+ years of experience in a manufacturing engineering role within aerospace, energy, defense, or other highly regulated industries.
Advanced expertise in:
Multi-axis CNC machining
EDM (wire and sinker)
Grinding techniques (creep feed, CBN, or 5-axis)
Strong knowledge of CAD/CAM platforms: Mastercam, Vericut, and SolidWorks.
Skilled in interpreting complex blueprints and GD&T specifications.
Experience in customer-facing technical roles and engineering change control.
Familiarity with ISO 9001, AS9100, or similar quality management systems.
Experience working with high-temperature alloys (Inconel, Hastelloy, etc.).
Background in legacy product requalification and reverse engineering.
Experience with Haas CNC controls.
Six Sigma, Lean Manufacturing, or Continuous Improvement certification.
Bilingual English/Spanish a plus.
Located in the western suburbs of Chicago, Glendale Heights offers a welcoming community with excellent schools, easy access to major highways, and proximity to OHare Airport. Residents enjoy a mix of suburban tranquility and metropolitan convenience, along with affordable housing and nearby recreational amenities.
Work for a respected industry leader with long-standing customer relationships in the aerospace and defense sectors.
Join a team with exceptional employee retention many employees have stayed 30+ years!
Contribute to technically advanced manufacturing programs with hands-on impact.
Thrive in a collaborative and fun work environment that values innovation, stability, and mentorship.
If you're a skilled manufacturing engineer ready to take your career to the next level in a supportive, cutting-edge environment, apply now to become part of this exceptional team.
CNC machining EDM wire & sinker Manufacturing process optimization Aerospace components Grinding Mastercam programming Vericut SolidWorks CAD Process validation AS9100 ISO 9001 High-temp alloys Legacy requalification Lean manufacturing Continuous improvement Haas CNC Senior Manufacturing Engineer Jobs Glendale Heights Manufacturing Jobs
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